EPS foam scrap Hot Melt Recycling Machinery

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EPS foam scrap hot melt recycling machinery is specialized equipment designed to recycle discarded EPS foam, commonly known as Styrofoam, using a hot melt process. This machinery converts the bulky EPS foam scrap into densified and more manageable forms, reducing its volume and making it easier to transport and recycle.

Here's a detailed overview of EPS foam scrap hot melt recycling machinery:

Material Collection and Preparation:

Collect discarded EPS foam scrap from various sources, such as packaging materials, electronics, or construction sites. The EPS foam scrap should be clean and free from contaminants.

Shredding and Size Reduction:

The collected EPS foam scrap is fed into the recycling machine's shredder. The shredder breaks down the foam scrap into smaller pieces, increasing its surface area and preparing it for the melting process.

Melting Zone:

The shredded EPS foam scrap is introduced into the melting zone of the recycling machinery. In this zone, heat is applied to melt the foam beads, transforming them into a molten state.

Hot Melt Process:

The molten EPS foam material undergoes a combination of heat and pressure in the hot melt process. This process compacts and compresses the foam material, resulting in a significant reduction in volume.

Densification and Extrusion:

The compressed EPS foam material is extruded through a nozzle to form continuous strands. As the material is extruded, it undergoes densification, becoming denser and less bulky.

Cooling and Solidification:

After extrusion, the densified EPS strands are rapidly cooled to solidify them into a more stable form. This solidification prevents the material from expanding again.

Cutting and Pelletization (Optional):

The solidified EPS strands can be further processed by cutting them into smaller pieces or pellets. This step enhances the material's suitability for transportation and downstream recycling processes.

Packaging and Storage:

The final densified EPS material is packaged and stored for further use. It can be sold to recycling centers, manufacturers, or other users who can incorporate the recycled material into new products.

Benefits of EPS Foam Scrap Hot Melt Recycling Machinery:

Waste Reduction: EPS foam scrap hot melt recycling machinery significantly reduces the volume of EPS foam waste, helping to address landfill space issues.

Recyclability: Densified EPS foam is easier to handle and recycle than bulky scrap. It can be used as a valuable raw material for manufacturing new products.

Environmental Impact: Recycling EPS foam scrap using hot melt machinery reduces the material's environmental impact and conserves energy and resources.

Cost Savings: Recycling EPS foam scrap can be more cost-effective than disposing of it in landfills or through incineration.

EPS foam scrap hot melt recycling machinery is essential for promoting more sustainable waste management practices and reducing the environmental footprint of EPS foam waste. It's crucial to operate the machinery correctly, implement safety measures, and perform regular maintenance to ensure efficient and effective recycling results.

Working Principle

When the crushing blades are working, after going through the cutting blade , and broken into smaller blocks of matter.

The material will been sent by the high speed rotary screw to the heating barrel. The screw of the main machine can convey and heat the material to melt condition, then extrude them and hydraulic blade cut them to pieces for easy storage and transportation.

Applications and place to use:

This PACKER® EPS Hot Melting Machinery can process multiple materials such as EPS EPP EPE  XPS PUR EVA into small hot melted blocks. As it is small capacity one , the machine is in lower price, easy to move and machine is in a small size, especially used in super market, schools, hospitals, small-sized warehouse, retail stores, and seafood markets.